Flat Roof Weight Calculator

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Flat Roof Weight Calculator

Calculate the dead load and live load on your flat roof structure, considering materials and environmental factors.

Flat Roof Weight Calculator

Enter the total surface area of the flat roof in square meters (m²).
Asphalt Shingles Gravel Ballast TPO Membrane EPDM Membrane Metal Panels Green Roof (Light) Green Roof (Heavy) Select the primary material covering your flat roof.
Enter the thickness of the roofing material in meters (m). For single-layer membranes or shingles, this might be minimal. For gravel or green roofs, this is crucial. Use 0 if not applicable or thickness is negligible.
Enter any additional constant dead load in kg/m² (e.g., insulation, ceiling finish).
Enter the expected live load in kg/m² (e.g., snow, people during maintenance). Consult local building codes for accurate values.

Your Flat Roof Weight Analysis

Total Load: 0.00 kg

Dead Load: 0.00 kg

Live Load (Applied): 0.00 kg

Material Weight: 0.00 kg

Formula Used: Total Load = (Material Weight + Additional Dead Load) * Roof Area + Live Load * Roof Area Material Weight = Material Density * Material Thickness * Roof Area

Enter your roof details and click "Calculate Weight" to see the results.

Load Distribution Comparison

Comparison of Dead Load vs. Applied Live Load for your roof configuration.

Roof Material Properties

Typical Densities and Properties of Flat Roofing Materials
Material Type Approx. Density (kg/m³) Typical Thickness (m) Notes
Asphalt Shingles10000.01Common residential material.
Gravel Ballast18000.05Requires strong structure; good fire resistance.
TPO Membrane13000.0015Durable, reflective single-ply membrane.
EPDM Membrane12000.0012Flexible, weather-resistant rubber membrane.
Metal Panels78500.0005Lightweight, durable, but can be noisy. Varies greatly with profile.
Green Roof (Light)15000.15Includes soil, drainage, vegetation; saturated weight varies.
Green Roof (Heavy)20000.25Deeper soil layer, denser vegetation; saturated weight varies.

What is a Flat Roof Weight Calculator?

A flat roof weight calculator is a specialized tool designed to estimate the total load imposed on a flat or low-slope roof structure. This calculation is critical for ensuring structural integrity, safety, and compliance with building codes. It quantifies both the permanent (dead) load and temporary (live) load the roof must support. Understanding these weights is fundamental for architects, structural engineers, builders, and property owners when designing new roofs, assessing existing structures, or planning renovations. This flat roof weight calculator helps demystify these complex calculations.

Who Should Use It: Anyone involved in the construction, maintenance, or assessment of flat-roofed buildings. This includes:

  • Structural Engineers and Architects: For load calculations in design phases.
  • Building Contractors and Roofers: To ensure proper material selection and structural support.
  • Property Developers: For feasibility studies and cost estimations.
  • Homeowners and Building Managers: For understanding maintenance needs and potential structural limitations, especially before adding rooftop elements.

Common Misconceptions: A common misconception is that "flat" roofs are perfectly level. In reality, they have a slight slope for drainage. Another misconception is that only the roofing materials contribute to the weight; however, snow, water, maintenance equipment, and even vegetation (in green roofs) add significant live and dead loads. Overlooking these factors can lead to structural failure. The flat roof weight calculator aims to address these by considering various load types.

Flat Roof Weight Calculator Formula and Mathematical Explanation

The core principle behind the flat roof weight calculator is to sum up all the forces acting upon the roof structure. This involves calculating the weight of the roofing materials themselves (dead load) and accounting for potential temporary loads (live load).

The calculation can be broken down as follows:

  1. Material Weight Calculation: The weight of the roofing materials is determined by their volume and density. For a specific material layer, this is:
    Material Weight = Material Density × Material Thickness × Roof Area
  2. Total Dead Load Calculation: This includes the weight of the roofing materials plus any additional permanent components like insulation, ceiling finishes, etc.
    Total Dead Load = Material Weight + Additional Dead Load (per m²) × Roof Area
  3. Total Live Load Calculation: This accounts for temporary, variable loads such as snow accumulation, rainwater pooling (on improperly drained roofs), maintenance personnel, or equipment. Building codes specify minimum live load requirements based on location and climate.
    Total Live Load = Live Load Factor (per m²) × Roof Area
  4. Total Load Calculation: The sum of the total dead load and total live load gives the ultimate load the roof structure must be designed to withstand at any given time.
    Total Load = Total Dead Load + Total Live Load

Formula Summary in Plain Language: We first find how much the roofing layers weigh by multiplying their density by their thickness and the total roof area. Then, we add any other constant weights (like extra insulation). Next, we calculate the maximum expected temporary weight (like snow) based on a standard factor per square meter. Finally, we add all these weights together to get the total load the roof must support.

Variables Table

Variables Used in Flat Roof Weight Calculation
Variable Meaning Unit Typical Range
Roof Area Total surface area of the flat roof. 10 – 1000+
Material Density Mass per unit volume of the roofing material. kg/m³ 1000 (Asphalt) – 7850 (Steel)
Material Thickness Depth of the specific roofing material layer. m 0.001 (Membrane) – 0.25 (Green Roof)
Additional Dead Load Constant weight added per square meter, excluding primary roofing materials. kg/m² 0 – 50+
Live Load Factor Maximum anticipated temporary load per square meter (e.g., snow, maintenance). kg/m² 25 (Minimal Snow) – 200+ (Heavy Snow/Ice)
Material Weight Calculated weight of the roofing material layer. kg Varies significantly
Total Dead Load Sum of material weight and additional constant loads over the entire area. kg Varies significantly
Total Live Load Maximum anticipated temporary load over the entire area. kg Varies significantly
Total Load The ultimate load the roof structure must safely support. kg Varies significantly

Practical Examples (Real-World Use Cases)

Let's explore a couple of scenarios using the flat roof weight calculator to illustrate its application.

Example 1: Residential Building with Asphalt Shingles

Consider a small commercial building with a flat roof measuring 150 m². It's covered with standard asphalt shingles, typically 0.01 m thick. There's an additional 5 kg/m² for insulation and ceiling finishes. The local building code requires a live load factor of 100 kg/m² to account for potential snow accumulation.

Inputs:

  • Roof Area: 150 m²
  • Roof Material: Asphalt Shingles (Density ~1000 kg/m³)
  • Material Thickness: 0.01 m
  • Additional Dead Load: 5 kg/m²
  • Live Load Factor: 100 kg/m²

Calculations:

  • Material Weight = 1000 kg/m³ × 0.01 m × 150 m² = 1500 kg
  • Total Dead Load = (1500 kg + (5 kg/m² × 150 m²)) = 1500 kg + 750 kg = 2250 kg
  • Total Live Load = 100 kg/m² × 150 m² = 15000 kg
  • Total Load = 2250 kg + 15000 kg = 17250 kg

Interpretation: The roof structure must be designed to safely support approximately 17,250 kg. This includes the weight of the shingles, insulation, and a significant allowance for snow load. This value informs the specification of joists, beams, and supporting columns. For detailed structural design, consulting a structural engineering guide is recommended.

Example 2: Warehouse with Gravel Ballast and Snow Load

A warehouse has a large flat roof of 500 m². It uses a gravel ballast system, 0.05 m thick, with a density of 1800 kg/m³. There's minimal additional dead load (2 kg/m²). The area experiences heavy snowfall, requiring a live load factor of 180 kg/m².

Inputs:

  • Roof Area: 500 m²
  • Roof Material: Gravel Ballast (Density ~1800 kg/m³)
  • Material Thickness: 0.05 m
  • Additional Dead Load: 2 kg/m²
  • Live Load Factor: 180 kg/m²

Calculations:

  • Material Weight = 1800 kg/m³ × 0.05 m × 500 m² = 45000 kg
  • Total Dead Load = (45000 kg + (2 kg/m² × 500 m²)) = 45000 kg + 1000 kg = 46000 kg
  • Total Live Load = 180 kg/m² × 500 m² = 90000 kg
  • Total Load = 46000 kg + 90000 kg = 136000 kg

Interpretation: This large warehouse roof needs to support an estimated 136,000 kg. The gravel ballast alone contributes a substantial dead load (46,000 kg), and the potential snow load is even higher (90,000 kg). This highlights the importance of robust structural design for such buildings, especially in regions with significant weather events. Considering drainage solutions to prevent water pooling is also crucial, as this would add another layer to the dead load. For information on roof drainage systems, see our related guide.

How to Use This Flat Roof Weight Calculator

Using the flat roof weight calculator is straightforward. Follow these steps to get an accurate estimate of your roof's load:

  1. Measure Roof Area: Accurately determine the total surface area of your flat roof in square meters (m²). If your roof is irregularly shaped, break it down into simpler geometric shapes (rectangles, triangles) and sum their areas.
  2. Identify Roof Material: Select the primary roofing material from the dropdown list. If you have multiple layers, choose the most significant one by weight or thickness, or consult an engineer for a layered calculation. Use the table provided for reference on densities.
  3. Enter Material Thickness: Input the thickness of the chosen roofing material in meters (m). For materials like gravel, ballast, or green roof layers, this is a critical input. For thin membranes or shingles, it might be a small value. Enter '0' if thickness is negligible or not applicable.
  4. Input Additional Dead Load: Add any known constant weight components per square meter, such as insulation layers, interior ceiling finishes, or fixed rooftop equipment foundations, in kg/m².
  5. Determine Live Load Factor: Enter the maximum anticipated live load in kg/m². This value is crucial and depends heavily on your geographic location (snow load) and intended use (maintenance access). Always consult local building codes or a qualified professional for the correct value. Standard values are provided as a guide.
  6. Click Calculate: Press the "Calculate Weight" button. The calculator will instantly display the estimated total load, broken down into material weight, total dead load, and live load.
  7. Interpret Results: The primary result is the "Total Load" in kilograms (kg). This figure represents the maximum weight the roof structure must support. The intermediate results provide a breakdown of where the load originates.
  8. Decision Making: Use these results to:
    • Assess if the current structure is adequate.
    • Inform the design of new roof structures.
    • Determine safe load limits for rooftop installations (e.g., HVAC units, solar panels).
    • Understand the structural implications of material choices.
  9. Reset or Copy: Use the "Reset" button to clear fields and start over. Use "Copy Results" to save the calculated figures and key assumptions.

Key Factors That Affect Flat Roof Weight Results

Several factors significantly influence the calculated weight of a flat roof. Understanding these nuances is key to accurate assessment and responsible design.

  1. Roof Area and Shape: Larger roof areas naturally result in higher total loads, even with the same loading intensity per square meter. Complex shapes might introduce unique stress points requiring specialized analysis beyond simple area calculations.
  2. Material Density and Thickness: Denser and thicker materials contribute more significantly to the dead load. For instance, a gravel ballast roof will impose a much greater dead load than a lightweight EPDM membrane of the same area and thickness. This impacts the required structural support capacity.
  3. Environmental Conditions (Snow Load): This is often the most variable and critical factor for live load. Regions with heavy snowfall require significantly stronger roof structures than those in milder climates. Ice formation can double or even triple the weight of accumulated snow. Adherence to local building codes is paramount.
  4. Water Accumulation (Ponding): Flat roofs, even those with slight slopes, can fail to drain effectively due to settling, clogged drains, or inadequate initial slope. Pooled water adds a substantial, often underestimated, dead load. Designing for effective drainage is as important as designing for the load itself.
  5. Additional Components: Rooftop equipment (HVAC units, solar panels, antennas), solar panel mounting systems, parapet walls, skylights, and even rooftop gardens (green roofs) all add to the permanent dead load. Their weight must be calculated and included.
  6. Maintenance and Accessibility: Building codes account for live loads related to people walking on the roof for maintenance, cleaning, or inspections. This load must be considered, especially on large roofs where multiple individuals might be present simultaneously.
  7. Material Degradation and Saturation: Some materials can degrade over time, potentially altering their weight. Green roofs, in particular, have variable weights depending on saturation levels – a dry green roof is much lighter than a waterlogged one. Insulation R-value calculations are important for energy efficiency.
  8. Wind Loads: While not directly calculated as "weight" in this context, uplift forces from wind can be significant, especially on larger, lighter roof structures. Structural design must account for both downward and upward forces.

Frequently Asked Questions (FAQ)

Q1: What is the difference between dead load and live load on a flat roof?

Dead load refers to the permanent, constant weight of the roof structure itself and its components (materials, insulation, ceiling). Live load is the temporary, variable weight that can be imposed on the roof, such as snow, ice, rainwater, maintenance personnel, or equipment.

Q2: My roof feels solid, why do I need to calculate its weight?

A roof's perceived solidity doesn't guarantee it can handle maximum load conditions. Structural failure can occur suddenly under extreme live loads (like heavy snow) or due to long-term accumulation of dead loads exceeding design capacity. Accurate calculation ensures safety margins are maintained. Understanding your roof maintenance schedule is also crucial.

Q3: How accurate are the material densities in the table?

The densities provided are typical averages. Actual densities can vary based on the manufacturer, specific product composition, and installation method. For critical structural calculations, consult manufacturer specifications or conduct material testing.

Q4: Can I put a garden or solar panels on my flat roof?

You can, but only after verifying the roof's load-bearing capacity. A green roof or solar panel installation significantly increases the dead load. Use this calculator for an initial estimate, then consult a structural engineer to confirm adequacy and design any necessary reinforcements.

Q5: What if my roof has multiple layers of materials?

For roofs with multiple distinct layers (e.g., membrane + insulation + ballast), a more complex calculation is needed. Ideally, you would calculate the weight of each layer separately using its density and thickness and sum them to find the total material weight component of the dead load. This calculator focuses on a primary material layer for simplicity.

Q6: How do I find the correct live load factor for my area?

The most reliable source is your local building code or planning department. These codes specify minimum snow load, wind load, and other live load requirements based on historical weather data and seismic considerations for your specific geographic region. Engineers often use these codes as a basis for design.

Q7: What does "ponding" mean for a flat roof?

Ponding occurs when water accumulates on a flat roof because it doesn't drain properly. This can be due to obstructions in drains, inadequate slope, or structural sagging. The weight of the pooled water adds a significant, potentially dangerous, dead load to the roof structure.

Q8: Is this calculator a substitute for a professional engineer?

No. This calculator provides an estimate for informational purposes. It simplifies complex variables and assumptions. For any new construction, major renovation, or if you have concerns about structural integrity, always consult a licensed structural engineer or architect. They can perform detailed calculations specific to your project and location. For guidance on structural assessments, consult professionals.

© 2023 Your Company Name. All rights reserved.

This calculator is for estimation purposes only. Consult a professional for critical decisions.

var materialDensities = { "asphalt_shingles": 1000, "gravel_ballast": 1800, "membrane_tpo": 1300, "membrane_epdm": 1200, "metal_panels": 7850, "green_roof_light": 1500, "green_roof_heavy": 2000 }; var materialThicknesses = { "asphalt_shingles": 0.01, "gravel_ballast": 0.05, "membrane_tpo": 0.0015, "membrane_epdm": 0.0012, "metal_panels": 0.0005, "green_roof_light": 0.15, "green_roof_heavy": 0.25 }; var chartInstance = null; function validateInput(id, min, max, errorMessageId, helperTextSelector, isRequired = true) { var input = document.getElementById(id); var errorDiv = document.getElementById(errorMessageId); var value = parseFloat(input.value); var isValid = true; if (isRequired && (input.value.trim() === "" || isNaN(value))) { errorDiv.textContent = "This field is required."; errorDiv.style.display = "block"; isValid = false; } else if (!isNaN(value)) { if (value max) { errorDiv.textContent = "Value cannot exceed " + max + "."; errorDiv.style.display = "block"; isValid = false; } else { errorDiv.textContent = ""; errorDiv.style.display = "none"; } } else { errorDiv.textContent = ""; errorDiv.style.display = "none"; } // Special handling for thickness where 0 is allowed but must be a number if (id === 'materialThickness' && !isNaN(value) && value === 0) { errorDiv.textContent = ""; errorDiv.style.display = "none"; } else if (id === 'materialThickness' && isRequired && input.value.trim() === "" ) { errorDiv.textContent = "This field is required."; errorDiv.style.display = "block"; isValid = false; } if (isValid) { input.style.borderColor = "#ccc"; } else { input.style.borderColor = "#dc3545″; } return isValid; } function updateChart(deadLoadPerArea, liveLoadPerArea) { var ctx = document.getElementById('loadChart').getContext('2d'); // Destroy previous chart instance if it exists if (chartInstance) { chartInstance.destroy(); } var roofArea = parseFloat(document.getElementById('roofArea').value) || 1; var deadLoadTotal = parseFloat(document.getElementById('deadLoadResult').innerText.replace(/,/g, ")) || 0; var liveLoadTotal = parseFloat(document.getElementById('liveLoadResult').innerText.replace(/,/g, ")) || 0; var materialWeightTotal = parseFloat(document.getElementById('materialWeightResult').innerText.replace(/,/g, ")) || 0; var totalDeadLoadPerArea = (deadLoadTotal / roofArea) || 0; var totalLiveLoadPerArea = (liveLoadTotal / roofArea) || 0; chartInstance = new Chart(ctx, { type: 'bar', data: { labels: ['Dead Load (kg/m²)', 'Live Load (kg/m²)'], datasets: [{ label: 'Load Intensity', data: [totalDeadLoadPerArea.toFixed(2), totalLiveLoadPerArea.toFixed(2)], backgroundColor: [ 'rgba(0, 74, 153, 0.6)', // Dead Load 'rgba(40, 167, 69, 0.6)' // Live Load ], borderColor: [ 'rgba(0, 74, 153, 1)', 'rgba(40, 167, 69, 1)' ], borderWidth: 1 }] }, options: { responsive: true, maintainAspectRatio: false, scales: { y: { beginAtZero: true, title: { display: true, text: 'Weight (kg/m²)' } } }, plugins: { legend: { display: false }, title: { display: true, text: 'Load Comparison per Square Meter' } } } }); } function calculateWeight() { var roofArea = parseFloat(document.getElementById('roofArea').value); var materialType = document.getElementById('roofMaterial').value; var materialThickness = parseFloat(document.getElementById('materialThickness').value); var additionalDeadLoadPerSqm = parseFloat(document.getElementById('deadLoad').value); var liveLoadPerSqm = parseFloat(document.getElementById('liveLoad').value); var isValid = true; isValid = validateInput('roofArea', 0, undefined, 'roofAreaError') && isValid; isValid = validateInput('materialThickness', 0, undefined, 'materialThicknessError') && isValid; isValid = validateInput('deadLoad', 0, undefined, 'deadLError') && isValid; isValid = validateInput('liveLoad', 0, undefined, 'liveLoadError') && isValid; if (!isValid) { document.getElementById('results').style.display = 'none'; document.getElementById('no-results-message').style.display = 'block'; return; } var materialDensity = materialDensities[materialType]; if (materialDensity === undefined) { alert("Error: Unknown material type selected."); return; } // If thickness is 0 or not applicable, material weight is 0 var materialWeightTotal = 0; if (materialThickness > 0) { materialWeightTotal = materialDensity * materialThickness * roofArea; } var totalDeadLoad = (materialWeightTotal + (additionalDeadLoadPerSqm * roofArea)); var totalLiveLoad = liveLoadPerSqm * roofArea; var totalLoad = totalDeadLoad + totalLiveLoad; var totalDeadLoadPerSqm = totalDeadLoad / roofArea; var totalLiveLoadPerSqm = totalLiveLoad / roofArea; document.getElementById('materialWeightResult').innerText = materialWeightTotal.toFixed(2); document.getElementById('deadLoadResult').innerText = totalDeadLoad.toFixed(2); document.getElementById('liveLoadResult').innerText = totalLiveLoad.toFixed(2); document.getElementById('totalLoadResult').innerText = totalLoad.toFixed(2); document.getElementById('results').style.display = 'block'; document.getElementById('no-results-message').style.display = 'none'; updateChart(totalDeadLoadPerSqm, totalLiveLoadPerSqm); updateMaterialTable(); } function resetCalculator() { document.getElementById('roofArea').value = "100"; document.getElementById('roofMaterial').value = "asphalt_shingles"; document.getElementById('materialThickness').value = "0.01"; document.getElementById('deadLoad').value = "5"; document.getElementById('liveLoad').value = "75"; document.getElementById('roofAreaError').textContent = ""; document.getElementById('materialThicknessError').textContent = ""; document.getElementById('deadLError').textContent = ""; document.getElementById('liveLoadError').textContent = ""; document.getElementById('results').style.display = 'none'; document.getElementById('no-results-message').style.display = 'block'; if (chartInstance) { chartInstance.destroy(); chartInstance = null; } } function copyResults() { var totalLoad = document.getElementById('totalLoadResult').innerText; var deadLoad = document.getElementById('deadLoadResult').innerText; var liveLoad = document.getElementById('liveLoadResult').innerText; var materialWeight = document.getElementById('materialWeightResult').innerText; var roofArea = document.getElementById('roofArea').value; var materialType = document.getElementById('roofMaterial').options[document.getElementById('roofMaterial').selectedIndex].text; var materialThickness = document.getElementById('materialThickness').value; var additionalDeadLoad = document.getElementById('deadLoad').value; var liveLoadFactor = document.getElementById('liveLoad').value; var resultText = "— Flat Roof Weight Calculation Results —\n\n"; resultText += "Roof Area: " + roofArea + " m²\n"; resultText += "Material: " + materialType + "\n"; resultText += "Material Thickness: " + materialThickness + " m\n"; resultText += "Additional Dead Load: " + additionalDeadLoad + " kg/m²\n"; resultText += "Live Load Factor: " + liveLoadFactor + " kg/m²\n\n"; resultText += "——————————————\n"; resultText += "Material Weight: " + materialWeight + " kg\n"; resultText += "Total Dead Load: " + deadLoad + " kg\n"; resultText += "Live Load (Applied): " + liveLoad + " kg\n"; resultText += "Total Load: " + totalLoad + " kg\n"; resultText += "——————————————\n"; resultText += "Formula Used: Total Load = ((Material Density * Material Thickness * Roof Area) + (Additional Dead Load * Roof Area)) + (Live Load Factor * Roof Area)\n"; navigator.clipboard.writeText(resultText).then(function() { alert('Results copied to clipboard!'); }, function(err) { console.error('Could not copy text: ', err); alert('Failed to copy results. Please copy manually.'); }); } function updateMaterialTable() { var materialTableBody = document.getElementById('materialTableBody'); materialTableBody.innerHTML = "; // Clear existing rows for (var materialKey in materialDensities) { var row = materialTableBody.insertRow(); var cellMaterial = row.insertCell(0); var cellDensity = row.insertCell(1); var cellThickness = row.insertCell(2); var cellNotes = row.insertCell(3); // Convert key to a more readable format var materialName = materialKey.replace(/_/g, ' ').replace(/\b\w/g, char => char.toUpperCase()); cellMaterial.textContent = materialName; cellDensity.textContent = materialDensities[materialKey]; cellThickness.textContent = materialThicknesses[materialKey] !== undefined ? materialThicknesses[materialKey] : 'N/A'; cellNotes.textContent = "Standard properties for " + materialName + "."; } } // Initial setup document.addEventListener('DOMContentLoaded', function() { // Populate the table on load updateMaterialTable(); // Optional: Trigger calculation on load if default values should be shown // calculateWeight(); });

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