Galvanized Steel Sheet Weight Calculator & Guide
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Galvanized Steel Sheet Weight Calculator
Galvanized Steel Sheet Weight
–.– kg
Weight = Length × Width × Thickness × Density
Galvanized Steel Sheet Weight Details
| Parameter |
Value |
Unit |
| Sheet Length |
–.– |
meters |
| Sheet Width |
–.– |
meters |
| Sheet Thickness |
–.– |
mm |
| Steel Density |
–.– |
kg/m³ |
| Calculated Area |
–.– |
m² |
| Calculated Volume |
–.– |
m³ |
| Total Weight |
–.– |
kg |
Chart shows weight variation based on thickness.
{primary_keyword}
A {primary_keyword} is an indispensable online tool designed for engineers, fabricators, contractors, procurement specialists, and DIY enthusiasts who work with galvanized steel sheets. It simplifies the complex task of determining the precise weight of these materials based on their dimensions and the density of steel. Understanding the weight of galvanized steel sheets is crucial for various applications, including structural engineering, metal fabrication, construction projects, shipping logistics, and inventory management. This calculator eliminates manual calculations, reducing the potential for human error and saving valuable time. It provides accurate weight estimations, which are vital for cost calculations, material handling, and ensuring structural integrity.
Who should use it?
- Fabricators and Manufacturers: To estimate raw material costs, plan production, and manage inventory.
- Engineers and Architects: To verify material specifications, calculate load-bearing capacities, and ensure design compliance.
- Contractors and Builders: To estimate material needs for projects, plan transportation, and manage on-site handling.
- Procurement and Supply Chain Managers: To accurately quote prices, manage supplier orders, and control shipping costs.
- DIY Enthusiasts: For smaller projects where precise material estimation is still important.
Common Misconceptions:
- Weight equals strength: While heavier steel might imply more material, strength is determined by the alloy composition, heat treatment, and structural design, not just weight.
- Galvanization adds significant weight: The zinc coating is very thin and adds a negligible amount of weight compared to the steel's base weight. The calculator typically focuses on the steel's volume and density.
- All steel has the same density: While the standard density of steel is around 7850 kg/m³, slight variations can occur due to different alloys. Our calculator allows for adjustment to this parameter.
The fundamental principle behind calculating the weight of any solid object, including a galvanized steel sheet, is to multiply its volume by its density. The volume of a rectangular sheet is derived from its length, width, and thickness.
The formula used is:
Weight (kg) = Length (m) × Width (m) × Thickness (m) × Density (kg/m³)
Let's break down the steps and variables:
- Calculate the Area: The surface area of the steel sheet is calculated first. Area = Length × Width. This gives the surface area in square meters (m²).
- Convert Thickness to Meters: The input thickness is usually in millimeters (mm). To be consistent with other units (meters), we must convert millimeters to meters. 1 mm = 0.001 m. So, Thickness (m) = Thickness (mm) / 1000.
- Calculate the Volume: The volume of the steel sheet is its area multiplied by its thickness (in meters). Volume = Area × Thickness (m). This results in the volume in cubic meters (m³).
- Calculate the Weight: Finally, multiply the volume by the density of steel. Weight = Volume × Density. This yields the weight in kilograms (kg).
Variables and Their Meanings:
| Variable |
Meaning |
Unit |
Typical Range |
| Length |
The longest dimension of the steel sheet. |
meters (m) |
0.1 m to 12 m+ |
| Width |
The shorter dimension of the steel sheet. |
meters (m) |
0.1 m to 2.5 m+ |
| Thickness |
The depth of the steel sheet. |
millimeters (mm) |
0.3 mm to 10 mm+ |
| Steel Density |
The mass per unit volume of the steel material. |
kilograms per cubic meter (kg/m³) |
~7850 kg/m³ (standard) |
| Area |
The surface area of one side of the sheet. |
square meters (m²) |
Calculated |
| Volume |
The total space occupied by the steel sheet. |
cubic meters (m³) |
Calculated |
| Weight |
The total mass of the galvanized steel sheet. |
kilograms (kg) |
Calculated |
Practical Examples (Real-World Use Cases)
Example 1: Roofing Sheet Estimation
A construction company is planning to use galvanized steel sheets for a warehouse roof. They need to estimate the weight of 50 sheets, each measuring 3 meters in length, 1 meter in width, and 0.5 mm in thickness.
- Inputs:
- Sheet Length = 3 m
- Sheet Width = 1 m
- Sheet Thickness = 0.5 mm
- Steel Density = 7850 kg/m³
Calculation:
- Thickness in meters = 0.5 mm / 1000 = 0.0005 m
- Area = 3 m × 1 m = 3 m²
- Volume = 3 m² × 0.0005 m = 0.0015 m³
- Weight per sheet = 0.0015 m³ × 7850 kg/m³ = 11.775 kg
- Total weight for 50 sheets = 11.775 kg/sheet × 50 sheets = 588.75 kg
Result Interpretation: Each galvanized steel sheet weighs approximately 11.78 kg. The total order of 50 sheets will weigh about 588.75 kg. This information is crucial for ordering the correct amount of material, calculating shipping costs, and planning crane or manpower requirements for installation.
Example 2: Custom Fabrication Project
A metal fabrication shop is cutting custom panels for a client. They need to determine the weight of a single panel with dimensions 1.5 meters long, 0.75 meters wide, and 2 mm thick.
- Inputs:
- Sheet Length = 1.5 m
- Sheet Width = 0.75 m
- Sheet Thickness = 2 mm
- Steel Density = 7850 kg/m³
Calculation:
- Thickness in meters = 2 mm / 1000 = 0.002 m
- Area = 1.5 m × 0.75 m = 1.125 m²
- Volume = 1.125 m² × 0.002 m = 0.00225 m³
- Weight = 0.00225 m³ × 7850 kg/m³ = 17.66 kg
Result Interpretation: The custom galvanized steel panel will weigh approximately 17.66 kg. This helps in pricing the job accurately, considering material usage, and ensuring the fabrication equipment can handle the weight.
How to Use This {primary_keyword} Calculator
Using our {primary_keyword} calculator is straightforward and designed for efficiency. Follow these simple steps to get your weight calculation instantly:
-
Input Sheet Dimensions:
- Enter the Sheet Length in meters (e.g., 2.5).
- Enter the Sheet Width in meters (e.g., 1.2).
- Enter the Sheet Thickness in millimeters (e.g., 1.5).
-
Adjust Steel Density (Optional):
The calculator defaults to the standard steel density of 7850 kg/m³. If your specific steel alloy or project requires a different density value, you can input it here. Ensure you have the correct density figure from your material supplier or engineering specifications.
-
Click 'Calculate Weight':
Once all values are entered, click the 'Calculate Weight' button. The calculator will process your inputs and display the results immediately below.
Reading the Results:
- Main Result (Calculated Weight): This is the primary output, showing the total estimated weight of your galvanized steel sheet in kilograms (kg).
- Intermediate Values: You'll also see the calculated Area (m²), Volume (m³), and Steel Volume (m³) which show the intermediate steps of the calculation.
- Formula Explanation: A brief reminder of the formula used (Weight = Length × Width × Thickness × Density) is provided.
- Table: A detailed breakdown of all input parameters and calculated values is presented in a clear table format for easy reference.
- Chart: A visual representation, typically showing how weight changes with thickness for a given length and width, helps in understanding material properties.
Decision-Making Guidance:
The calculated weight is crucial for several decisions:
- Budgeting: Knowing the exact weight helps in accurately costing materials for a project.
- Logistics: Estimate transportation needs (vehicle capacity, shipping fees) and handling requirements (lifting equipment, personnel).
- Structural Design: Verify if the material weight aligns with design loads and structural calculations.
- Purchasing: Ensure you order the correct quantity of steel sheets from your supplier.
Use the 'Reset' button to clear all fields and start a new calculation. The 'Copy Results' button (functionality typically added via JS) allows you to easily transfer the calculated data to reports or spreadsheets.
Key Factors That Affect {primary_keyword} Results
While the core formula for calculating galvanized steel sheet weight is straightforward, several real-world factors can influence the accuracy and relevance of the results:
-
Precise Sheet Dimensions:
The most significant factor is the accuracy of the length, width, and thickness measurements. Even small discrepancies in these dimensions, especially thickness, can lead to noticeable differences in total weight. Ensure measurements are taken carefully and consistently.
-
Steel Density Variations:
While 7850 kg/m³ is a standard value, different steel alloys (e.g., stainless steel, high-strength low-alloy steel) have slightly different densities. If you are using a specialized steel, consult its specific density data for a more precise calculation. The calculator allows for this adjustment.
-
Galvanization Coating Thickness:
Galvanizing involves coating the steel with zinc to prevent corrosion. While the coating is thin (typically measured in micrometers), it does add a small amount of weight. For applications demanding extreme precision, this minor addition might be considered, though it's often negligible compared to the steel's weight and usually not included in standard weight calculations.
-
Tolerances in Manufacturing:
Steel sheets are manufactured within specified tolerances for dimensions. A sheet labeled as 1.5mm thick might actually be 1.45mm or 1.55mm thick. These manufacturing tolerances can cause slight variations in the actual weight of the sheet compared to the calculated weight based on nominal dimensions.
-
Presence of Coatings or Paints:
Some galvanized steel sheets might receive additional coatings, such as passivation layers or paint finishes, especially in pre-painted galvanized steel (PPGI). These add a small amount of weight, similar to the galvanization layer itself. For most standard calculations, these are omitted.
-
Moisture and Contamination:
In storage or transit, steel sheets can accumulate moisture, dirt, or debris. This surface contamination will temporarily increase the measured weight. The calculated weight represents the pure material, so actual weight might be higher due to such factors.
-
Temperature Effects:
Materials expand and contract with temperature changes. Steel's density decreases slightly as temperature increases. However, for typical ambient temperature calculations, this effect is minimal and usually disregarded in standard {primary_keyword} calculations.
Frequently Asked Questions (FAQ)
- What is the standard density of steel used in calculators?
- The universally accepted standard density for steel is approximately 7850 kilograms per cubic meter (kg/m³). Our calculator uses this as a default value.
- How accurate is the {primary_keyword} calculator?
- The calculator provides a highly accurate theoretical weight based on the provided dimensions and standard density. Actual weight may vary slightly due to manufacturing tolerances, the galvanization layer, and other minor factors.
- Do I need to account for the zinc coating's weight?
- For most practical purposes, the weight added by the zinc galvanization layer is negligible compared to the total weight of the steel sheet. Standard calculators typically do not include it unless extreme precision is required.
- Can I use this calculator for non-galvanized steel?
- Yes, the core calculation is for steel volume and density. You can use it for any type of steel by inputting its correct density value if it differs from the default 7850 kg/m³.
- What units should I use for input?
- Length and width should be entered in meters (m). Thickness must be in millimeters (mm). The density is in kilograms per cubic meter (kg/m³). The output weight will be in kilograms (kg).
- What happens if I enter negative values?
- The calculator includes input validation to prevent negative or zero values for dimensions, as these are physically impossible. Error messages will prompt you to correct the input.
- How is the volume calculated?
- Volume is calculated by converting the thickness from millimeters to meters (thickness_m = thickness_mm / 1000) and then multiplying it by the sheet's area (Area = Length × Width). So, Volume = Length × Width × (Thickness / 1000).
- What is the purpose of the chart?
- The chart provides a visual representation of how the weight of a steel sheet changes based on its thickness, keeping length and width constant. This can be helpful for understanding material properties and making design choices.
Explore these related tools and resources to enhance your understanding and capabilities in metal fabrication and engineering:
var steelDensityDefault = 7850;
function validateInput(value, id, min, max, fieldName) {
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if (value === "") {
errorElement.textContent = fieldName + " cannot be empty.";
return false;
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if (min !== null && numValue max) {
errorElement.textContent = fieldName + " cannot be greater than " + max + ".";
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errorElement.textContent = "";
return true;
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function calculateWeight() {
var sheetLength = document.getElementById("sheetLength").value;
var sheetWidth = document.getElementById("sheetWidth").value;
var sheetThickness = document.getElementById("sheetThickness").value;
var steelDensity = document.getElementById("steelDensity").value;
var error = false;
if (!validateInput(sheetLength, "sheetLength", 0, null, "Sheet Length")) error = true;
if (!validateInput(sheetWidth, "sheetWidth", 0, null, "Sheet Width")) error = true;
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if (!validateInput(steelDensity, "steelDensity", 0, null, "Steel Density")) error = true;
if (error) {
document.getElementById("result").style.display = "none";
return;
}
var length = parseFloat(sheetLength);
var width = parseFloat(sheetWidth);
var thicknessMM = parseFloat(sheetThickness);
var density = parseFloat(steelDensity);
var thicknessM = thicknessMM / 1000;
var area = length * width;
var volume = area * thicknessM;
var weight = volume * density;
document.getElementById("calculatedWeight").textContent = weight.toFixed(2) + " kg";
document.getElementById("sheetArea").textContent = "Area: " + area.toFixed(2) + " m²";
document.getElementById("sheetVolume").textContent = "Volume: " + volume.toFixed(6) + " m³"; // More precision for volume
document.getElementById("materialVolume").textContent = "Steel Volume: " + volume.toFixed(6) + " m³"; // Same as sheet volume
document.getElementById("tableLength").textContent = length.toFixed(2);
document.getElementById("tableWidth").textContent = width.toFixed(2);
document.getElementById("tableThickness").textContent = thicknessMM.toFixed(1);
document.getElementById("tableDensity").textContent = density.toFixed(0);
document.getElementById("tableArea").textContent = area.toFixed(2);
document.getElementById("tableVolume").textContent = volume.toFixed(6);
document.getElementById("tableWeight").textContent = weight.toFixed(2);
document.getElementById("result").style.display = "block";
updateChart(length, width, thicknessMM, density);
}
function resetForm() {
document.getElementById("sheetLength").value = "";
document.getElementById("sheetWidth").value = "";
document.getElementById("sheetThickness").value = "";
document.getElementById("steelDensity").value = steelDensityDefault;
document.getElementById("sheetLengthError").textContent = "";
document.getElementById("sheetWidthError").textContent = "";
document.getElementById("sheetThicknessError").textContent = "";
document.getElementById("steelDensityError").textContent = "";
document.getElementById("result").style.display = "none";
clearChart();
}
function updateChart(length, width, thicknessMM, density) {
var canvas = document.getElementById('weightChart');
if (!canvas.chartInstance) { // Initialize chart only once
canvas.chartInstance = {};
}
var ctx = canvas.getContext('2d');
// Define a range of thicknesses to plot against
var thicknesses = [];
var weights = [];
var minThickness = 0.5;
var maxThickness = 10;
var step = 1;
for (var t = minThickness; t <= maxThickness; t += step) {
thicknesses.push(t);
var thicknessM = t / 1000;
var area = length * width;
var volume = area * thicknessM;
var weight = volume * density;
weights.push(weight);
}
// Clear previous chart if it exists
if (canvas.chartInstance.chart) {
canvas.chartInstance.chart.destroy();
}
// Create new chart
canvas.chartInstance.chart = new Chart(ctx, {
type: 'line',
data: {
labels: thicknesses.map(function(t) { return t.toFixed(1) + " mm"; }),
datasets: [
{
label: 'Weight (kg)',
data: weights,
borderColor: 'var(–primary-color)',
backgroundColor: 'rgba(0, 74, 153, 0.2)',
fill: true,
tension: 0.1
}
]
},
options: {
responsive: true,
maintainAspectRatio: false,
scales: {
x: {
title: {
display: true,
text: 'Sheet Thickness (mm)'
}
},
y: {
title: {
display: true,
text: 'Weight (kg)'
},
beginAtZero: true
}
},
plugins: {
legend: {
position: 'top',
},
title: {
display: true,
text: 'Weight vs. Thickness for Given Sheet Size'
}
}
}
});
}
function clearChart() {
var canvas = document.getElementById('weightChart');
if (canvas.chartInstance && canvas.chartInstance.chart) {
canvas.chartInstance.chart.destroy();
canvas.chartInstance.chart = null;
}
// Optionally clear canvas context directly if Chart.js destroy doesn't fully clean up
var ctx = canvas.getContext('2d');
ctx.clearRect(0, 0, canvas.width, canvas.height);
}
// Initial chart setup (can be empty or show a placeholder)
function initializeChart() {
var canvas = document.getElementById('weightChart');
var ctx = canvas.getContext('2d');
// Initial empty chart or a simple placeholder structure
canvas.chartInstance = { chart: null }; // Initialize to null
// Optionally draw a placeholder background or message
ctx.fillStyle = "#eee";
ctx.fillRect(0, 0, canvas.width, canvas.height);
ctx.font = "16px Arial";
ctx.fillStyle = "#555";
ctx.textAlign = "center";
ctx.fillText("Enter dimensions to see chart", canvas.width/2, canvas.height/2);
}
// Need to include Chart.js library or implement a simple plotting function if Chart.js is not allowed.
// Assuming Chart.js is available globally for this example. If not, a pure SVG or Canvas API implementation is needed.
// For this context, I will include a placeholder comment for Chart.js inclusion, as it's standard for dynamic charts.
// In a real production environment, you'd need to ensure Chart.js is loaded.
// Example:
// Placeholder for Chart.js – in a real scenario, this library MUST be loaded.
// Since the requirement is NO external libraries, this needs to be replaced with native Canvas/SVG drawing.
// REVISING TO REMOVE CHART.JS dependency and use PURE CANVAS API for drawing lines and points.
function drawCanvasChart(canvasId, data, options) {
var canvas = document.getElementById(canvasId);
var ctx = canvas.getContext('2d');
ctx.clearRect(0, 0, canvas.width, canvas.height); // Clear canvas
if (!data || data.labels.length === 0) {
ctx.font = "16px Arial";
ctx.fillStyle = "#555";
ctx.textAlign = "center";
ctx.fillText("Enter dimensions to see chart", canvas.width/2, canvas.height/2);
return;
}
var chartWidth = canvas.width;
var chartHeight = canvas.height;
var padding = 40;
// Draw axes
ctx.strokeStyle = '#ccc';
ctx.lineWidth = 1;
ctx.beginPath();
ctx.moveTo(padding, padding);
ctx.lineTo(padding, chartHeight – padding); // Y axis
ctx.lineTo(chartWidth – padding, chartHeight – padding); // X axis
ctx.stroke();
// Y-axis scale
var maxYValue = Math.max(…data.datasets[0].data);
var yScale = (chartHeight – 2 * padding) / maxYValue;
// X-axis scale
var maxXValue = data.labels.length;
var xScale = (chartWidth – 2 * padding) / (maxXValue – 1);
// Draw data points and lines
ctx.strokeStyle = options.datasets[0].borderColor;
ctx.lineWidth = 2;
ctx.fillStyle = options.datasets[0].backgroundColor;
ctx.beginPath();
for (var i = 0; i < data.labels.length; i++) {
var x = padding + i * xScale;
var y = chartHeight – padding – data.datasets[0].data[i] * yScale;
if (i === 0) {
ctx.moveTo(x, y);
} else {
ctx.lineTo(x, y);
}
// Draw point circle
ctx.beginPath();
ctx.arc(x, y, 4, 0, Math.PI * 2);
ctx.fill();
}
ctx.stroke(); // Stroke the line connecting points
// Draw labels and titles
ctx.fillStyle = '#333';
ctx.font = '12px Arial';
ctx.textAlign = 'center';
// X-axis labels
data.labels.forEach(function(label, i) {
var x = padding + i * xScale;
ctx.fillText(label, x, chartHeight – padding + 15);
});
// Y-axis labels (simple ticks)
var numTicks = 5;
for (var i = 0; i <= numTicks; i++) {
var yValue = (maxYValue / numTicks) * i;
var y = chartHeight – padding – yValue * yScale;
ctx.textAlign = 'right';
ctx.fillText(yValue.toFixed(0), padding – 5, y + 5);
ctx.beginPath();
ctx.moveTo(padding – 5, y);
ctx.lineTo(padding, y);
ctx.stroke();
}
// Axis titles
ctx.font = 'bold 14px Arial';
ctx.fillText('Sheet Thickness (mm)', chartWidth / 2, chartHeight – 10);
ctx.save();
ctx.translate(15, chartHeight / 2);
ctx.rotate(-90 * Math.PI / 180);
ctx.fillText('Weight (kg)', 0, 0);
ctx.restore();
// Chart title
ctx.font = 'bold 16px Arial';
ctx.textAlign = 'center';
ctx.fillText('Weight vs. Thickness for Given Sheet Size', chartWidth / 2, padding – 10);
// Legend (simplified text)
ctx.font = '12px Arial';
ctx.textAlign = 'center';
ctx.fillStyle = options.datasets[0].borderColor;
ctx.fillText(options.datasets[0].label, chartWidth / 2, 15); // Placed at top
}
function updateCanvasChart() {
var sheetLength = parseFloat(document.getElementById("sheetLength").value);
var sheetWidth = parseFloat(document.getElementById("sheetWidth").value);
var steelDensity = parseFloat(document.getElementById("steelDensity").value);
// Check if inputs are valid numbers for chart generation
if (isNaN(sheetLength) || isNaN(sheetWidth) || isNaN(steelDensity)) {
drawCanvasChart('weightChart', { labels: [], datasets: [{ label: 'Weight (kg)', data: [], borderColor: 'var(–primary-color)', backgroundColor: 'rgba(0, 74, 153, 0.2)' }] }, {});
return;
}
var thicknesses = [];
var weights = [];
var minThickness = 0.5; // mm
var maxThickness = 10; // mm
var step = 0.5; // mm
for (var t = minThickness; t <= maxThickness; t += step) {
thicknesses.push(t);
var thicknessM = t / 1000;
var area = sheetLength * sheetWidth;
var volume = area * thicknessM;
var weight = volume * steelDensity;
weights.push(weight);
}
var chartData = {
labels: thicknesses.map(function(t) { return t.toFixed(1) + " mm"; }),
datasets: [
{
label: 'Weight (kg)',
data: weights,
borderColor: '#004a99', // Use hex for direct Canvas API
backgroundColor: 'rgba(0, 74, 153, 0.2)',
fill: true, // This fill is more conceptual for Canvas API
tension: 0.1 // not directly used in simple Canvas drawing
}
]
};
var chartOptions = {
datasets: chartData.datasets // Pass options structure
};
drawCanvasChart('weightChart', chartData, chartOptions);
}
function resetChart() {
var canvas = document.getElementById('weightChart');
var ctx = canvas.getContext('2d');
ctx.clearRect(0, 0, canvas.width, canvas.height);
ctx.font = "16px Arial";
ctx.fillStyle = "#555";
ctx.textAlign = "center";
ctx.fillText("Enter dimensions to see chart", canvas.width/2, canvas.height/2);
}
// Adjust updateChart to use the new drawCanvasChart function
function updateChart(length, width, thicknessMM, density) {
// This function is now a wrapper to trigger canvas drawing
// It prepares the data needed for drawCanvasChart
var thicknesses = [];
var weights = [];
var minThickness = 0.5; // mm
var maxThickness = 10; // mm
var step = 0.5; // mm
for (var t = minThickness; t <= maxThickness; t += step) {
thicknesses.push(t);
var thicknessM = t / 1000;
var area = length * width;
var volume = area * thicknessM;
var weight = volume * density;
weights.push(weight);
}
var chartData = {
labels: thicknesses.map(function(t) { return t.toFixed(1) + " mm"; }),
datasets: [
{
label: 'Weight (kg)',
data: weights,
borderColor: '#004a99', // Use hex for direct Canvas API
backgroundColor: 'rgba(0, 74, 153, 0.2)',
fill: true
}
]
};
var chartOptions = {
datasets: chartData.datasets
};
drawCanvasChart('weightChart', chartData, chartOptions);
}
// Initial setup
window.onload = function() {
initializeChart(); // Set up initial canvas state
// Optionally call calculateWeight() if default values are set in inputs
// calculateWeight();
};