Angle Channel Weight Calculator

Angle Channel Weight Calculator & Guide | Calculate Steel Angle Weight :root { –primary-color: #004a99; –success-color: #28a745; –background-color: #f8f9fa; –text-color: #333; –border-color: #ddd; –shadow-color: rgba(0, 0, 0, 0.1); –card-background: #ffffff; } body { font-family: 'Segoe UI', Tahoma, Geneva, Verdana, sans-serif; background-color: var(–background-color); color: var(–text-color); line-height: 1.6; margin: 0; padding: 0; display: flex; flex-direction: column; align-items: center; } .container { width: 100%; max-width: 960px; margin: 20px auto; padding: 20px; background-color: var(–card-background); border-radius: 8px; box-shadow: 0 4px 12px var(–shadow-color); } header { background-color: var(–primary-color); color: white; padding: 20px 0; text-align: center; width: 100%; } header h1 { margin: 0; font-size: 2.5em; } main { width: 100%; } section { margin-bottom: 30px; padding: 25px; background-color: var(–card-background); border-radius: 8px; box-shadow: 0 2px 8px var(–shadow-color); 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Angle Channel Weight Calculator

Calculate Steel Angle Channel Weight

Equal Leg Angle Unequal Leg Angle Select the type of angle channel.
Enter the length of the first leg (e.g., in mm).
Enter the length of the second leg (e.g., in mm). For equal leg angles, this is the same as Leg 1.
Enter the thickness of the angle channel material (e.g., in mm).
Enter the total length of the angle piece (e.g., in mm).
Density of the material (kg/m³). Steel is typically 7850 kg/m³.

Calculation Results

— kg
Cross-Sectional Area: — mm²
Volume: — m³
Weight per Meter: — kg/m
Formula: Weight = (Cross-Sectional Area / 1000000) * Material Density * Total Length (in mm)
Area (mm²) = (Leg1 + Leg2 – Thickness) * Thickness (for simplified approximation)
Area (mm²) = (Leg1 * Thickness) + (Leg2 * Thickness) – (Thickness^2) (more accurate for sharp corners)
Volume (m³) = Area (mm²) * Total Length (mm) / 1,000,000,000
Weight (kg) = Volume (m³) * Material Density (kg/m³)
Weight vs. Length for Different Thicknesses
Standard Angle Channel Weights (Approximate for Steel)
Angle Size (mm x mm x mm) Weight per Meter (kg/m) Weight per 6m Piece (kg)
20 x 20 x 2 0.74 4.44
25 x 25 x 3 1.72 10.32
30 x 30 x 3 2.09 12.54
40 x 40 x 4 3.74 22.44
50 x 50 x 5 5.83 34.98
60 x 60 x 6 8.34 50.04
75 x 75 x 7 12.10 72.60
90 x 90 x 9 17.10 102.60

Angle Channel Weight Calculator & Comprehensive Guide

Welcome to our detailed guide on the Angle Channel Weight Calculator. This tool is essential for anyone involved in structural engineering, fabrication, construction, or material procurement. Understanding the weight of steel angle channels is crucial for accurate project costing, structural load calculations, transportation logistics, and material management. This guide will demystify the process, explain the underlying formulas, and show you how to use our calculator effectively.

What is an Angle Channel Weight Calculator?

An angle channel weight calculator is a specialized tool designed to determine the mass or weight of a steel angle profile based on its geometric dimensions and material density. Steel angle channels, often referred to simply as "angles," are L-shaped structural steel products with two legs joined at an angle, typically 90 degrees. They are widely used in construction for framing, bracing, supports, and various other structural applications.

Who should use it?

  • Structural Engineers: For load calculations, material specification, and structural integrity assessments.
  • Fabricators and Welders: To estimate material needs, cutting requirements, and handling weight.
  • Construction Managers: For budgeting, material ordering, and logistics planning.
  • Procurement Specialists: To accurately quote and purchase steel materials.
  • DIY Enthusiasts: For smaller projects requiring precise material estimation.

Common Misconceptions:

  • "All angles of the same size weigh the same." This is only true if they are made of the same material and have the same thickness. Variations in manufacturing or material can lead to slight differences.
  • "Weight is only dependent on length." While length is a major factor, the cross-sectional dimensions (leg lengths and thickness) and material density are equally critical.
  • "Calculators are always perfectly accurate." While our calculator uses standard formulas, real-world angles might have slight variations due to manufacturing tolerances or specific alloys.

Angle Channel Weight Formula and Mathematical Explanation

The weight of an angle channel is fundamentally calculated by determining its volume and then multiplying that volume by the density of the material. The process involves several steps:

  1. Calculate the Cross-Sectional Area (A): This is the area of the 'L' shape if you were to slice through the angle.
  2. Calculate the Volume (V): Multiply the cross-sectional area by the total length of the angle.
  3. Calculate the Weight (W): Multiply the volume by the material's density.

Detailed Formula Derivation:

The cross-sectional area of an angle can be approximated in a few ways. A common and practical method for standard angles is to consider it as two rectangles minus the overlapping square at the corner, or more simply, as two rectangles joined at the corner.

For an angle with leg lengths L1 and L2, and thickness T:

Method 1 (Simplified Approximation): Imagine unfolding the 'L' into a single strip. This method is less precise but easier to visualize.

Method 2 (More Accurate – Two Rectangles minus Overlap):

Area = (Area of Leg 1) + (Area of Leg 2) – (Area of Overlapping Square)

Area = (L1 * T) + (L2 * T) – (T * T)

Area = (L1 + L2 – T) * T

Note: This formula assumes sharp internal corners. For rounded internal corners, the calculation becomes more complex involving radii. Our calculator uses this common approximation.

Units Conversion:

Since dimensions are often in millimeters (mm) and density in kilograms per cubic meter (kg/m³), careful unit conversion is necessary.

  • Convert Area from mm² to m²: Divide by 1,000,000 (since 1 m² = 1,000,000 mm²).
  • Volume (V) in m³ = Area (m²) * Length (m)
  • Alternatively, if Length is in mm: Volume (m³) = Area (mm²) * Length (mm) / 1,000,000,000

Final Weight Calculation:

Weight (W) in kg = Volume (m³) * Density (kg/m³)

Putting it together for calculator input (Length in mm):

Cross-Sectional Area (A) in mm² = (Leg1 + Leg2 – Thickness) * Thickness

Volume (V) in m³ = (A * Length_mm) / 1,000,000,000

Weight (W) in kg = V * Density_kg_m3

Weight per Meter (kg/m):

Weight per Meter = (Cross-Sectional Area in mm² * Density in kg/m³) / 1,000,000

Variables Table:

Variable Meaning Unit Typical Range
Leg 1 Length (L1) Length of the first leg of the angle. mm 20 – 200+
Leg 2 Length (L2) Length of the second leg of the angle. mm 20 – 200+ (Can be same as L1 for equal angles)
Thickness (T) Thickness of the angle material. mm 1.5 – 20+
Total Length Overall length of the angle piece. mm 100 – 12000+
Material Density Mass per unit volume of the material. kg/m³ ~7850 (Steel), ~2700 (Aluminum)
Cross-Sectional Area (A) Area of the 'L' shape. mm² Calculated
Volume (V) Total space occupied by the angle. Calculated
Weight (W) Total mass of the angle piece. kg Calculated

Practical Examples (Real-World Use Cases)

Let's illustrate with practical scenarios using the angle channel weight calculator.

Example 1: Calculating Weight for a Structural Frame Component

A structural engineer needs to specify steel angles for a building's bracing system. They require an angle with equal legs, each measuring 60mm, with a thickness of 6mm. The total length needed for each bracing member is 3 meters (3000mm).

  • Inputs:
  • Angle Type: Equal Leg Angle
  • Leg 1 Length: 60 mm
  • Leg 2 Length: 60 mm
  • Thickness: 6 mm
  • Total Length: 3000 mm
  • Material Density: 7850 kg/m³ (Standard Steel)

Calculator Output:

  • Cross-Sectional Area: 336 mm²
  • Volume: 0.001008 m³
  • Weight per Meter: 2.64 kg/m
  • Total Weight: 7.92 kg

Interpretation: Each 3-meter bracing member will weigh approximately 7.92 kg. This information is vital for ordering the correct amount of steel, calculating the load on supporting structures, and planning transportation.

Example 2: Determining Weight for a Custom Fabrication Project

A metal fabricator is building a custom support bracket. The design calls for an unequal leg angle: one leg is 50mm, the other is 75mm, with a thickness of 5mm. The required length for this specific bracket is 1.2 meters (1200mm).

  • Inputs:
  • Angle Type: Unequal Leg Angle
  • Leg 1 Length: 50 mm
  • Leg 2 Length: 75 mm
  • Thickness: 5 mm
  • Total Length: 1200 mm
  • Material Density: 7850 kg/m³ (Standard Steel)

Calculator Output:

  • Cross-Sectional Area: 593.75 mm²
  • Volume: 0.0007125 m³
  • Weight per Meter: 4.66 kg/m
  • Total Weight: 5.55 kg

Interpretation: This specific bracket, weighing about 5.55 kg, can be accurately costed for materials and labor. The fabricator can also ensure their equipment can handle the weight during assembly.

How to Use This Angle Channel Weight Calculator

Using our calculator is straightforward. Follow these simple steps:

  1. Select Angle Type: Choose whether you are calculating for an 'Equal Leg Angle' or an 'Unequal Leg Angle'.
  2. Enter Leg Lengths:
    • For Equal Leg Angles: Enter the same value for both 'Leg 1 Length' and 'Leg 2 Length'.
    • For Unequal Leg Angles: Enter the distinct lengths for 'Leg 1 Length' and 'Leg 2 Length'.
  3. Input Thickness: Enter the thickness of the steel material in millimeters.
  4. Specify Total Length: Enter the overall length of the angle piece you need to weigh, also in millimeters.
  5. Confirm Material Density: The calculator defaults to 7850 kg/m³ for steel. Adjust this value if you are calculating for a different material like aluminum (approx. 2700 kg/m³).
  6. View Results: The calculator will instantly display the primary result (Total Weight) and key intermediate values (Cross-Sectional Area, Volume, Weight per Meter).
  7. Understand the Formula: A brief explanation of the calculation logic is provided below the results.
  8. Use the Table: Refer to the table for common standard angle sizes and their approximate weights per meter.
  9. Analyze the Chart: The dynamic chart visualizes how weight changes with length for different thicknesses, aiding in comparative analysis.
  10. Reset or Copy: Use the 'Reset' button to clear fields and start over, or 'Copy Results' to easily transfer the calculated data.

Decision-Making Guidance: The calculated weight helps in making informed decisions regarding material procurement, structural load bearing capacity, and transportation costs. Ensure your structural designs account for the total weight of all components.

Key Factors That Affect Angle Channel Weight Results

Several factors influence the calculated weight of an angle channel. Understanding these helps in refining accuracy and making better engineering decisions:

  1. Leg Lengths: Longer legs contribute to a larger cross-sectional area, directly increasing the weight. This is a primary determinant of the angle's profile.
  2. Thickness: A thicker material significantly increases the cross-sectional area and thus the weight. Even small changes in thickness have a noticeable impact.
  3. Total Length: This is the most direct factor. A longer piece of angle will weigh proportionally more than a shorter piece of the same profile.
  4. Material Density: Different metals have different densities. Steel is denser than aluminum, meaning an aluminum angle of the same dimensions will be lighter. Using the correct density is crucial.
  5. Manufacturing Tolerances: Real-world steel angles may have slight variations in dimensions (leg length, thickness, straightness) compared to nominal sizes due to manufacturing processes. Our calculator uses ideal dimensions.
  6. Angle Type (Equal vs. Unequal): While the formula accounts for this, the specific combination of leg lengths in unequal angles affects the cross-sectional area differently than equal angles of similar overall size.
  7. Internal Corner Radius: Standard formulas often approximate sharp internal corners. Angles with larger internal radii have slightly less material and thus slightly less weight.
  8. Surface Treatments/Coatings: Galvanization or painting adds a small amount of weight, which is usually negligible for structural calculations but can be relevant for precise inventory.

Frequently Asked Questions (FAQ)

What is the standard density of steel for this calculator?

The calculator defaults to 7850 kg/m³, which is the standard density for most carbon steels. If you are working with a specific steel alloy or a different metal like aluminum, you should adjust the 'Material Density' input accordingly.

Can this calculator be used for aluminum angle channels?

Yes, by changing the 'Material Density' input. For aluminum, a typical value is around 2700 kg/m³. Ensure you use the correct density for accurate results.

What does "Weight per Meter" mean?

"Weight per Meter" is the calculated weight of a 1-meter (1000mm) length of the angle channel with the specified dimensions and material. It's a useful metric for comparing different profiles and for quick estimations.

How accurate is the cross-sectional area calculation?

The formula used, Area = (Leg1 + Leg2 – Thickness) * Thickness, is a common and practical approximation that assumes sharp internal corners. It's highly accurate for most standard applications. For angles with significant internal radii, the actual area might be slightly less.

What if my angle has rounded corners?

The standard formula used approximates sharp corners. Angles with rounded internal corners have slightly less material and thus slightly less weight. For most structural purposes, the difference is negligible. If extreme precision is required, consult specific manufacturer data or use more advanced geometric calculations.

Can I calculate the weight of a hollow structural section (HSS) with this calculator?

No, this calculator is specifically designed for angle channels (L-shaped profiles). Hollow Structural Sections (like square or rectangular tubes) have different geometric formulas and require a dedicated calculator.

What are the units used in the calculator?

Input dimensions (leg lengths, thickness, total length) should be in millimeters (mm). Material density should be in kilograms per cubic meter (kg/m³). The results are displayed in square millimeters (mm²) for area, cubic meters (m³) for volume, and kilograms (kg) for weight.

Why is the "Copy Results" button useful?

The "Copy Results" button allows you to quickly copy the main result, intermediate values, and key assumptions (like material density) to your clipboard. This is handy for pasting into reports, spreadsheets, or project management software without manual retyping.

Related Tools and Internal Resources

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var angleTypeSelect = document.getElementById('angleType'); var leg1Group = document.getElementById('leg1Group'); var leg2Group = document.getElementById('leg2Group'); var leg1LengthInput = document.getElementById('leg1Length'); var leg2LengthInput = document.getElementById('leg2Length'); var thicknessInput = document.getElementById('thickness'); var lengthInput = document.getElementById('length'); var materialDensityInput = document.getElementById('materialDensity'); var mainResultSpan = document.getElementById('main-result'); var crossSectionalAreaSpan = document.getElementById('crossSectionalArea'); var volumeSpan = document.getElementById('volume'); var weightPerMeterSpan = document.getElementById('weightPerMeter'); var leg1LengthError = document.getElementById('leg1LengthError'); var leg2LengthError = document.getElementById('leg2LengthError'); var thicknessError = document.getElementById('thicknessError'); var lengthError = document.getElementById('lengthError'); var materialDensityError = document.getElementById('materialDensityError'); var chart = null; var chartContext = null; function updateAngleProperties() { var type = angleTypeSelect.value; if (type === 'equal') { leg2Group.style.display = 'none'; leg1LengthInput.setAttribute('placeholder', 'e.g., 50'); leg2LengthInput.value = "; // Clear value for unequal leg } else { leg2Group.style.display = 'block'; leg1LengthInput.setAttribute('placeholder', 'e.g., 50'); leg2LengthInput.setAttribute('placeholder', 'e.g., 75'); } calculateWeight(); // Recalculate after changing properties } function validateInput(value, inputElement, errorElement, min, max, fieldName) { var errorMsg = "; if (value === null || value === ") { errorMsg = fieldName + ' is required.'; } else { var numValue = parseFloat(value); if (isNaN(numValue)) { errorMsg = fieldName + ' must be a number.'; } else if (numValue max) { errorMsg = fieldName + ' cannot be greater than ' + max + '.'; } } if (errorMsg) { errorElement.textContent = errorMsg; errorElement.classList.add('visible'); inputElement.style.borderColor = '#dc3545'; return false; } else { errorElement.textContent = "; errorElement.classList.remove('visible'); inputElement.style.borderColor = '#ced4da'; return true; } } function calculateWeight() { var leg1 = parseFloat(leg1LengthInput.value); var leg2 = parseFloat(leg2LengthInput.value); var thickness = parseFloat(thicknessInput.value); var length = parseFloat(lengthInput.value); var density = parseFloat(materialDensityInput.value); var isValid = true; isValid = validateInput(leg1LengthInput.value, leg1LengthInput, leg1LengthError, 0, undefined, 'Leg 1 Length') && isValid; if (angleTypeSelect.value === 'unequal') { isValid = validateInput(leg2LengthInput.value, leg2LengthInput, leg2LengthError, 0, undefined, 'Leg 2 Length') && isValid; } else { leg2 = leg1; // For equal leg angles, use leg1 value for calculation leg2LengthError.textContent = "; leg2LengthError.classList.remove('visible'); leg2LengthInput.style.borderColor = '#ced4da'; } isValid = validateInput(thicknessInput.value, thicknessInput, thicknessError, 0.1, undefined, 'Thickness') && isValid; // Min thickness 0.1mm isValid = validateInput(lengthInput.value, lengthInput, lengthError, 1, undefined, 'Total Length') && isValid; // Min length 1mm isValid = validateInput(materialDensityInput.value, materialDensityInput, materialDensityError, 1, undefined, 'Material Density') && isValid; // Min density 1 if (!isValid) { mainResultSpan.textContent = '– kg'; crossSectionalAreaSpan.textContent = '– mm²'; volumeSpan.textContent = '– m³'; weightPerMeterSpan.textContent = '– kg/m'; updateChart([]); // Clear chart if inputs are invalid return; } var crossSectionalArea = 0; // Using the more accurate formula: (L1 * T) + (L2 * T) – (T * T) crossSectionalArea = (leg1 * thickness) + (leg2 * thickness) – (thickness * thickness); // Ensure area is not negative due to input errors or edge cases if (crossSectionalArea 2) { // Add a slightly thinner option if base is thick enough thicknessesToCompare.push(Math.max(1, baseThickness – 2)); } else { // Add a slightly thicker option if base is thin thicknessesToCompare.push(baseThickness + 2); } // Ensure unique thicknesses thicknessesToCompare = Array.from(new Set(thicknessesToCompare)).sort((a, b) => a – b); for (var i = 0; i currentLeg1) { currentLeg1 = currentThickness + 1; // Ensure leg is larger than thickness currentLeg2 = currentLeg1; } else if (angleTypeSelect.value === 'unequal' && currentThickness > Math.min(currentLeg1, currentLeg2)) { // For unequal, ensure thickness isn't larger than the smaller leg var minLeg = Math.min(currentLeg1, currentLeg2); if (currentThickness > minLeg) { // This scenario is less common for standard angles, but we handle it. // We might need to adjust leg lengths or skip this thickness. // For simplicity, let's assume standard angles where T < min(L1, L2) } } var currentArea = (currentLeg1 * currentThickness) + (currentLeg2 * currentThickness) – (currentThickness * currentThickness); if (currentArea < 0) currentArea = 0; var currentWeightPerMeter = (currentArea * density) / 1000000; chartData.series1.push(currentWeightPerMeter.toFixed(2)); chartData.labels.push(currentThickness.toFixed(1) + "mm T"); } // Generate data points for the chart (e.g., 5 points across a range) var lengthsForChart = []; var maxChartLength = Math.max(baseLength, 6000); // Use base length or 6m, whichever is longer for (var i = 0; i 1 ? thicknessesToCompare[1] : thickness1; // Use same if only one var leg1_t1 = baseLeg1; var leg2_t1 = (angleTypeSelect.value === 'equal') ? leg1_t1 : baseLeg2; var area_t1 = (leg1_t1 * thickness1) + (leg2_t1 * thickness1) – (thickness1 * thickness1); if (area_t1 < 0) area_t1 = 0; var leg1_t2 = baseLeg1; var leg2_t2 = (angleTypeSelect.value === 'equal') ? leg1_t2 : baseLeg2; var area_t2 = (leg1_t2 * thickness2) + (leg2_t2 * thickness2) – (thickness2 * thickness2); if (area_t2 < 0) area_t2 = 0; for (var i = 0; i < lengthsForChart.length; i++) { var len = lengthsForChart[i]; if (len === 0) { chartLabels.push("0m"); } else { chartLabels.push((len / 1000).toFixed(1) + "m"); } var weight1 = (area_t1 * density * len) / 1000000000; chartSeries1Data.push(weight1.toFixed(2)); var weight2 = (area_t2 * density * len) / 1000000000; chartSeries2Data.push(weight2.toFixed(2)); } updateChart({ labels: chartLabels, series1: chartSeries1Data, series2: chartSeries2Data, thickness1: thickness1.toFixed(1) + "mm", thickness2: thickness2.toFixed(1) + "mm" }); } function updateChart(data) { if (!chartContext) { var canvas = document.getElementById('weightChart'); chartContext = canvas.getContext('2d'); } if (chart) { chart.destroy(); // Destroy previous chart instance } if (!data || data.labels.length === 0) { // Optionally clear canvas or show a message if no data chartContext.clearRect(0, 0, chartContext.canvas.width, chartContext.canvas.height); return; } var datasets = [ { label: 'Weight (' + data.thickness1 + ')', data: data.series1, borderColor: 'rgb(0, 74, 153)', // Primary color backgroundColor: 'rgba(0, 74, 153, 0.1)', fill: false, tension: 0.1, pointRadius: 4, pointHoverRadius: 7 } ]; if (data.series2 && data.thickness2 !== data.thickness1) { datasets.push({ label: 'Weight (' + data.thickness2 + ')', data: data.series2, borderColor: 'rgb(40, 167, 69)', // Success color backgroundColor: 'rgba(40, 167, 69, 0.1)', fill: false, tension: 0.1, pointRadius: 4, pointHoverRadius: 7 }); } chart = new Chart(chartContext, { type: 'line', data: { labels: data.labels, datasets: datasets }, options: { responsive: true, maintainAspectRatio: false, plugins: { title: { display: true, text: 'Weight vs. Length for Different Thicknesses', font: { size: 16 } }, legend: { position: 'top', } }, scales: { x: { title: { display: true, text: 'Length (m)' } }, y: { title: { display: true, text: 'Weight (kg)' }, beginAtZero: true } } } }); } // Initialize calculator on load document.addEventListener('DOMContentLoaded', function() { // Add Chart.js library dynamically var script = document.createElement('script'); script.src = 'https://cdn.jsdelivr.net/npm/chart.js@3.7.0/dist/chart.min.js'; script.onload = function() { updateAngleProperties(); // Set initial display for equal/unequal calculateWeight(); // Perform initial calculation updateChartData(); // Update chart with initial data }; document.head.appendChild(script); // Initialize FAQ toggles var faqItems = document.querySelectorAll('.faq-item h4'); faqItems.forEach(function(item) { item.addEventListener('click', function() { var content = this.nextElementSibling; var parent = this.parentElement; parent.classList.toggle('open'); if (parent.classList.contains('open')) { content.style.display = 'block'; } else { content.style.display = 'none'; } }); }); });

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