Flow Rate Pipe Diameter Calculator

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Pipe Diameter Calculator

Calculate the required internal pipe diameter based on flow rate and fluid velocity.

Liters per Minute (L/min) Cubic Meters per Hour (m³/h) US Gallons per Minute (GPM) Cubic Feet per Second (CFS) Liters per Second (L/s)
Recommended: 1.5 – 3.0 m/s for liquids
Meters per Second (m/s) Feet per Second (ft/s)
Calculation Results
Internal Diameter (Exact): — mm
Internal Diameter (Inches): — in
Cross-Sectional Area: — mm²

Understanding Flow Rate and Pipe Sizing

Determining the correct pipe diameter is a critical step in designing hydraulic systems, plumbing networks, and industrial process lines. Using a pipe that is too small can lead to excessive pressure drop, noise, and erosion, while a pipe that is too large increases material costs and can cause sedimentation issues due to low fluid velocity.

The Fundamental Equation:
The relationship between flow rate, velocity, and area is defined by the continuity equation:

Q = A × v

Where:
  • Q = Volumetric Flow Rate (e.g., m³/s)
  • A = Cross-sectional Area of the pipe (m²)
  • v = Average Fluid Velocity (m/s)

How to Calculate Pipe Diameter

To find the required diameter (d), we rearrange the formula. Since the area of a circle is A = π × (d/2)² or A = (π × d²) / 4, we can substitute this into the continuity equation:

d = √[ (4 × Q) / (π × v) ]

This formula gives the exact internal diameter required to maintain the desired velocity at the specified flow rate.

Recommended Velocities

Choosing the right velocity is key to an efficient system. Common engineering standards suggest:

  • General Water Service: 1.0 to 2.5 m/s (3 to 8 ft/s)
  • Pump Suction Lines: 0.6 to 1.2 m/s (2 to 4 ft/s) to prevent cavitation
  • Pump Discharge Lines: 1.5 to 3.0 m/s (5 to 10 ft/s)
  • Process Lines: 1.5 to 2.5 m/s

Calculation Example

Suppose you need to transport water at a rate of 300 Liters per Minute and you want to maintain a velocity of 2 Meters per Second.

  1. Convert Flow Rate: 300 L/min = 0.005 m³/s (since 1000 L = 1 m³ and 60 s = 1 min).
  2. Apply Formula: d = √[ (4 × 0.005) / (3.14159 × 2) ]
  3. Solve: d = √[ 0.02 / 6.283 ] = √0.00318 ≈ 0.0564 meters
  4. Convert Unit: 0.0564 meters = 56.4 mm (approx. 2.22 inches).

In this scenario, you would select a pipe with an internal diameter of at least 56.4 mm. A standard 2.5-inch Schedule 40 pipe might be selected depending on the available commercial sizes.

function calculatePipeDiameter() { // 1. Get Input Values var flowRateInput = document.getElementById('flowRate').value; var flowUnit = document.getElementById('flowUnit').value; var velocityInput = document.getElementById('velocity').value; var velocityUnit = document.getElementById('velocityUnit').value; // 2. Validate Inputs if (!flowRateInput || isNaN(flowRateInput) || flowRateInput <= 0) { alert("Please enter a valid positive Flow Rate."); return; } if (!velocityInput || isNaN(velocityInput) || velocityInput <= 0) { alert("Please enter a valid positive Velocity."); return; } var Q = parseFloat(flowRateInput); var v = parseFloat(velocityInput); // 3. Convert Flow Rate to Cubic Meters per Second (m³/s) – Base SI Unit var Q_base = 0; if (flowUnit === 'lpm') { // Liters per Minute Q_base = Q / 60000; } else if (flowUnit === 'm3h') { // Cubic Meters per Hour Q_base = Q / 3600; } else if (flowUnit === 'gpm') { // US Gallons per Minute // 1 US Gallon = 0.00378541 m³ // 1 min = 60s Q_base = Q * 0.00378541 / 60; } else if (flowUnit === 'cfs') { // Cubic Feet per Second // 1 cubic foot = 0.0283168 m³ Q_base = Q * 0.0283168; } else if (flowUnit === 'lps') { // Liters per Second Q_base = Q / 1000; } // 4. Convert Velocity to Meters per Second (m/s) – Base SI Unit var v_base = 0; if (velocityUnit === 'ms') { v_base = v; } else if (velocityUnit === 'fts') { // 1 ft = 0.3048 m v_base = v * 0.3048; } // 5. Calculate Cross-Sectional Area (A = Q / v) // A is in square meters var Area_m2 = Q_base / v_base; // 6. Calculate Diameter (d = sqrt(4A / pi)) // d is in meters var d_meters = Math.sqrt((4 * Area_m2) / Math.PI); // 7. Convert to Display Units var d_mm = d_meters * 1000; var d_inches = d_meters * 39.3701; var Area_mm2 = Area_m2 * 1000000; // 8. Display Results document.getElementById('resDiameterMm').innerHTML = d_mm.toFixed(2) + " mm"; document.getElementById('resDiameterInch').innerHTML = d_inches.toFixed(3) + " in"; document.getElementById('resArea').innerHTML = Area_mm2.toFixed(2) + " mm²"; // Show result box document.getElementById('resultBox').style.display = 'block'; }

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