Fuel Mass Flow Rate Calculator

Fuel Mass Flow Rate Calculator
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Fuel Mass Flow Calculator

Liters per Hour (L/h) Liters per Minute (L/min) US Gallons per Hour (GPH) Cubic Centimeters per Min (cc/min) Cubic Meters per Hour (m³/h)
Custom Density Gasoline (0.74 kg/L) Diesel (0.85 kg/L) Ethanol E100 (0.789 kg/L) Ethanol E85 (0.78 kg/L) Methanol (0.792 kg/L) Jet A / Kerosene (0.804 kg/L)
Specific mass of the fuel.
kg/L (Same as g/cm³) kg/m³ lb/US gallon lb/ft³
Calculation Results
Mass Flow Rate (kg/h):
Mass Flow Rate (lb/h):
Mass Flow Rate (g/sec):
function updateDensity() { var preset = document.getElementById('fuelPreset').value; var densityInput = document.getElementById('densityVal'); var densityUnit = document.getElementById('densityUnit'); // Set unit to kg/L for simplicity when using presets if (preset === 'gasoline') { densityInput.value = 0.74; densityUnit.value = 'kgl'; } else if (preset === 'diesel') { densityInput.value = 0.85; densityUnit.value = 'kgl'; } else if (preset === 'ethanol') { densityInput.value = 0.789; densityUnit.value = 'kgl'; } else if (preset === 'e85') { densityInput.value = 0.78; densityUnit.value = 'kgl'; } else if (preset === 'methanol') { densityInput.value = 0.792; densityUnit.value = 'kgl'; } else if (preset === 'jeta') { densityInput.value = 0.804; densityUnit.value = 'kgl'; } } function calculateMassFlow() { // Get Input Elements var flowInput = document.getElementById('volumetricFlow').value; var flowUnit = document.getElementById('flowUnit').value; var densityInput = document.getElementById('densityVal').value; var densityUnit = document.getElementById('densityUnit').value; // Validation if (flowInput === "" || densityInput === "") { alert("Please enter both volumetric flow rate and density."); return; } var flow = parseFloat(flowInput); var density = parseFloat(densityInput); if (isNaN(flow) || isNaN(density)) { alert("Please enter valid numbers."); return; } // Step 1: Normalize Flow to Liters per Hour (L/h) var flowInLh = 0; switch(flowUnit) { case 'lh': flowInLh = flow; break; case 'lmin': flowInLh = flow * 60; break; case 'galh': // US Gallons flowInLh = flow * 3.78541; break; case 'ccmin': flowInLh = (flow / 1000) * 60; break; case 'm3h': flowInLh = flow * 1000; break; } // Step 2: Normalize Density to kg/L var densityInKgL = 0; switch(densityUnit) { case 'kgl': // kg/L is same as g/cm3 densityInKgL = density; break; case 'kgm3': densityInKgL = density / 1000; break; case 'lbgal': // lb / US Gallon densityInKgL = density * 0.119826; break; case 'lbft3': densityInKgL = density * 0.0160185; break; } // Step 3: Calculate Mass Flow in kg/h (Base Unit) // Formula: Mass Flow = Volumetric Flow * Density var massFlowKgh = flowInLh * densityInKgL; // Step 4: Convert to Output Units var massFlowLbh = massFlowKgh * 2.20462; // kg to lb var massFlowGs = (massFlowKgh * 1000) / 3600; // kg/h to g/s // Display Results document.getElementById('results').style.display = 'block'; document.getElementById('resKgh').innerText = massFlowKgh.toFixed(4); document.getElementById('resLbh').innerText = massFlowLbh.toFixed(4); document.getElementById('resGs').innerText = massFlowGs.toFixed(4); }

Understanding Fuel Mass Flow Rate

The Fuel Mass Flow Rate is a critical parameter in engineering, particularly in automotive engine tuning, aerospace propulsion, and chemical process engineering. Unlike volumetric flow rate (which measures the volume of fuel moving per unit of time), mass flow rate measures the actual weight or mass of the fuel being consumed or transported.

This distinction is vital because the energy content of fuel is directly proportional to its mass, not its volume. Fuel volume changes significantly with temperature due to thermal expansion, whereas mass remains constant. For accurate air-fuel ratio (AFR) calculations in combustion engines, engineers must rely on mass flow data.

The Mass Flow Rate Formula

The calculation relies on the fundamental relationship between mass, volume, and density. The primary formula used by this calculator is:

ṁ = Q × ρ

Where:

  • ṁ (m-dot): Mass Flow Rate (typically in kg/h or lb/h)
  • Q: Volumetric Flow Rate (e.g., L/h, gal/h)
  • ρ (rho): Density of the fuel (e.g., kg/L, lb/gal)

Common Fuel Densities

To obtain accurate results, you must use the specific density of the fuel at its operating temperature. Here are standard approximation values at 15°C (59°F):

Fuel Type Density (kg/L) Density (lb/gal)
Gasoline (Unleaded) 0.720 – 0.775 6.00 – 6.47
Diesel (No. 2) 0.820 – 0.860 6.84 – 7.18
Ethanol (E100) 0.789 6.58
Methanol 0.792 6.61
Jet A / Kerosene 0.804 6.71

Why Convert Volumetric Flow to Mass Flow?

1. Engine Tuning (EFI)

Electronic Fuel Injection (EFI) systems calculate the required fuel based on the mass of air entering the engine. Fuel injectors are often rated in volumetric flow (e.g., cc/min) or mass flow (lb/h). Converting between these ensures the ECU delivers the precise stoichiometric ratio required for combustion.

2. Temperature Compensation

As fuel gets hotter, it expands. A gallon of hot gasoline contains less actual fuel mass (and therefore less chemical energy) than a gallon of cold gasoline. By calculating mass flow, engineers can ignore the volume fluctuations caused by temperature changes.

3. Pump Sizing

When sizing fuel pumps for high-performance applications, it is crucial to ensure the pump can deliver the required mass of fuel to support the target horsepower, considering the specific gravity of the fuel being used (especially relevant when switching from Gasoline to Ethanol/E85).

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