Calculate Heat Input (kW) and Gas Flow Rate (m³/hr)
Volume of gas passed during test (E6/U6 Meters often 0.01 or 0.1)
Time measured for the specific test volume
Energy content of gas (Natural Gas approx 38.0 – 40.0)
Used to estimate Net Output (Condensing usually ~90%)
Gas Flow Rate:–
Gross Heat Input:–
Est. Net Heat Output:–
Understanding Gas Rates and Heat Inputs
Gas rating is a fundamental procedure carried out by HVAC engineers and gas technicians to ensure an appliance (such as a boiler, furnace, or water heater) is consuming gas at the rate specified by the manufacturer. This process confirms that the appliance is operating safely and efficiently.
Why is Gas Rating Important?
Every gas appliance has a data plate indicating its maximum (and sometimes minimum) heat input in kilowatts (kW) or BTU/hr. By measuring the gas rate at the meter, an engineer can verify:
Safety: An appliance burning too much gas (over-gassed) can lead to incomplete combustion, producing dangerous Carbon Monoxide (CO).
Efficiency: An appliance burning too little gas (under-gassed) may not reach the required temperature, leading to poor performance and customer complaints.
Diagnosis: Discrepancies in gas rates can point to issues with gas valves, injectors, or supply pressure.
How to Perform a Metric Gas Rate Test
Modern gas meters in Europe and many parts of the world measure volume in cubic meters (m³). To perform the test:
Turn off all other gas appliances in the property to isolate the appliance being tested.
Turn the appliance to its maximum setting (e.g., hot water demand or chimney sweep mode).
Observe the gas meter. Identify the test dial or the decimal digits (red box) that register small volumes.
Time exactly how long it takes to burn a specific volume of gas (e.g., 0.01m³ or 0.1m³) using a stopwatch.
Input the Test Volume and Time Taken into the calculator above.
Standard Calorific Value (CV): The energy content of natural gas varies slightly by region and supplier. In the UK, a standard figure often used for calculation is 38.76 MJ/m³, though it can range between 37.5 and 43.0 MJ/m³.
The Math Behind the Calculation
If you need to perform this calculation manually, the formulas used are:
1. Calculate Gas Flow Rate (m³/hr): (3600 ÷ Time in Seconds) × Test Volume (m³)