HSS Weight Calculator (Square & Rectangular)
Calculation Results:
Weight per Foot: 0 lbs/ft
Total Piece Weight: 0 lbs
Cross Sectional Area: 0 in²
How to Calculate HSS (Hollow Structural Section) Weight
Hollow Structural Sections (HSS) are high-strength steel members used frequently in construction, architecture, and manufacturing. Whether you are working with square tubing or rectangular tubing, knowing the exact weight of your material is critical for structural load calculations, shipping logistics, and cost estimation.
The HSS Weight Formula
The weight of an HSS profile is determined by its cross-sectional area and the density of the steel. The general formula used by our calculator is:
- Width (B): The external width of the section.
- Height (H): The external height of the section.
- Thickness (t): The nominal wall thickness of the steel.
- Density: Standard carbon steel density is approximately 0.2833 lbs/in³ (490 lbs/ft³).
Practical Example
Imagine you have a rectangular HSS beam with the following specifications:
- Dimensions: 6 inches x 4 inches
- Wall Thickness: 0.25 inches (1/4″)
- Length: 10 feet
Step 1: Calculate the Area.
Outer Area: 6″ × 4″ = 24.0 in²
Inner Area: (6 – 0.5) × (4 – 0.5) = 5.5 × 3.5 = 19.25 in²
Steel Area = 24.0 – 19.25 = 4.75 in²
Step 2: Calculate Weight per Foot.
4.75 in² × 12 inches × 0.2833 lbs/in³ = 16.15 lbs/ft
Step 3: Total Weight.
16.15 lbs/ft × 10 feet = 161.5 lbs
Benefits of Using HSS
HSS is favored in modern engineering for several reasons:
- Torsional Resistance: Because of their closed shape, HSS profiles handle twisting much better than open I-beams or C-channels.
- Strength-to-Weight Ratio: HSS provides high strength while using less material, reducing the dead load of structures.
- Aesthetics: The clean lines of square and rectangular tubing are often preferred for exposed steelwork in modern architecture.
- Ease of Maintenance: With less surface area and no "pockets" like an I-beam, HSS is easier to clean and paint, reducing corrosion risks.
Frequently Asked Questions
A: This calculator uses the geometric "theoretical" weight. In reality, HSS produced via the cold-forming process has rounded corners which slightly reduces the total weight compared to a perfectly sharp-edged rectangle. For most structural estimates, this difference is negligible.
A: We use a standard density of 0.2833 lbs/in³ (7,850 kg/m³), which is the industry standard for carbon steel grades like A500.