Flat Rate Envelope (12.5″ x 9.5″)
Legal Flat Rate Envelope (15″ x 9.5″)
Padded Flat Rate Envelope (12.5″ x 9.5″)
Your Own Packaging (Box/Envelope)
Select Flat Rate to ship up to 70 lbs for a fixed price.
Pounds (lbs)
Ounces (oz)
Zone 1 (Local, < 50 miles)
Zone 2 (51 – 150 miles)
Zone 3 (151 – 300 miles)
Zone 4 (301 – 600 miles)
Zone 5 (601 – 1000 miles)
Zone 6 (1001 – 1400 miles)
Zone 7 (1401 – 1800 miles)
Zone 8 (1801+ miles)
Zone 9 (Freely Associated States)
Zone determines cost based on distance from origin.
Service Level:Priority Mail Express®
Delivery Commitment:Next-Day to 2-Day
Estimated Retail Price:$0.00
*Rates are estimates based on 2024 retail pricing. Final costs vary by dimension and specific zip codes.
function toggleWeightInput() {
var type = document.getElementById("packageType").value;
var weightDiv = document.getElementById("weightContainer");
if (type === "own_pkg") {
weightDiv.style.display = "block";
} else {
weightDiv.style.display = "none";
}
}
function calculateShipping() {
// Inputs
var pkgType = document.getElementById("packageType").value;
var zone = parseInt(document.getElementById("shippingZone").value);
var lbs = parseFloat(document.getElementById("weightLbs").value);
var oz = parseFloat(document.getElementById("weightOz").value);
// Validation for "Own Packaging"
if (pkgType === "own_pkg") {
if (isNaN(lbs)) lbs = 0;
if (isNaN(oz)) oz = 0;
if (lbs === 0 && oz === 0) {
alert("Please enter a valid weight for your package.");
return;
}
}
var estimatedCost = 0;
var totalWeightLbs = lbs + (oz / 16);
// USPS 2024 Approximate Retail Rates Logic (Priority Mail Express)
// 1. Flat Rate Pricing (Zone Independent mostly, but simplified here)
if (pkgType === "flat_env") {
estimatedCost = 30.45;
}
else if (pkgType === "flat_legal") {
estimatedCost = 30.65;
}
else if (pkgType === "flat_padded") {
estimatedCost = 31.20;
}
// 2. Own Packaging (Weight and Zone Based)
else if (pkgType === "own_pkg") {
// Base Rate logic approximation
// Base starts around $28-30 for Zone 1/2 9)
// Approx +$2.50 per zone index increase on base
var zoneSurcharge = (zone – 1) * 2.80;
// Weight Multiplier
// First 0.5lb is included in base.
// Additional weight costs approx $6 to $15 per lb depending on zone
var weightCost = 0;
if (totalWeightLbs > 0.5) {
var billableWeight = Math.ceil(totalWeightLbs); // USPS rounds up to next lb
// Variable rate per pound based on zone intensity
var costPerLb = 5.50 + (zone * 1.25);
weightCost = (billableWeight * costPerLb);
}
estimatedCost = baseRate + zoneSurcharge + weightCost;
// Cap extremely high estimates for realism (e.g. 70lbs Zone 9 shouldn't be $5000)
// Real max for 70lbs Zone 9 is approx $600-$700
if (estimatedCost > 800) estimatedCost = 800;
}
// Display Result
var displayElement = document.getElementById("displayCost");
displayElement.innerText = "$" + estimatedCost.toFixed(2);
document.getElementById("usps-result").style.display = "block";
}
Understanding USPS Overnight Shipping Rates
When speed is critical, the United States Postal Service (USPS) offers Priority Mail Express®, their fastest domestic shipping service. It provides overnight to 2-day delivery guarantees to most U.S. addresses, including P.O. Boxes and military addresses. This calculator helps you estimate the retail shipping costs based on package type, weight, and destination zone.
Quick Fact: Priority Mail Express operates 365 days a year. Delivery is available on Sundays and holidays for an additional fee in many major markets.
How Rates Are Calculated
The cost of sending a package overnight via USPS is determined by three primary factors:
Package Type: Using USPS-provided Flat Rate envelopes is often the most economical choice for heavy items (up to 70 lbs) that fit within the envelope. If you use your own box, you pay based on weight and distance.
Weight: For your own packaging, rates are calculated based on the weight rounded up to the nearest pound. Dimensional weight (DIM weight) may apply to large, lightweight boxes.
Zone (Distance): USPS divides the U.S. into "Zones" based on the distance from the origin zip code to the destination zip code. Zone 1 is local, while Zone 8/9 covers cross-country and offshore destinations. The further the zone, the higher the rate.
Flat Rate vs. Weight-Based Pricing
One of the easiest ways to save on overnight shipping is utilizing Flat Rate Envelopes. Regardless of how much the contents weigh (up to the 70 lb limit) or which Zone the package is traveling to, the price remains largely static. This is ideal for sending documents, legal papers, or small dense items.
However, if your item does not fit in a Flat Rate Envelope, you must use the "Your Own Packaging" option. In this scenario, distance plays a massive role. A 5 lb package sent to Zone 1 (Local) might cost significantly less than the same package sent to Zone 8 (Cross-country).
What are the USPS Zones?
Zones are calculated based on the mileage between the sender and receiver:
Zone 1: Non-local zones within 50 miles.
Zone 2: 51 to 150 miles radius.
Zone 3: 151 to 300 miles radius.
Zone 4: 301 to 600 miles radius.
Zone 5: 601 to 1,000 miles radius.
Zone 6: 1,001 to 1,400 miles radius.
Zone 7: 1,401 to 1,800 miles radius.
Zone 8: 1,801 miles and over.
Zone 9: Freely Associated States (e.g., Guam, Palau).
Money-Back Guarantee
Priority Mail Express represents one of the few USPS services with a money-back guarantee. If the package does not arrive by the scheduled delivery time (usually by 6 PM on the guaranteed date), the sender may apply for a refund of the postage costs. Always keep your receipt and tracking number to verify the delivery performance.