Pressure Drop vs Flow Rate Calculator

Pressure Drop vs Flow Rate Calculator :root { –primary-color: #0066cc; –secondary-color: #f0f7ff; –accent-color: #e74c3c; –text-color: #333; –border-radius: 8px; } body { font-family: -apple-system, BlinkMacSystemFont, "Segoe UI", Roboto, Helvetica, Arial, sans-serif; line-height: 1.6; color: var(–text-color); max-width: 800px; margin: 0 auto; padding: 20px; } .calculator-container { background: #ffffff; border: 1px solid #e0e0e0; border-radius: var(–border-radius); padding: 30px; box-shadow: 0 4px 12px rgba(0,0,0,0.05); margin-bottom: 40px; } .calculator-header { text-align: center; margin-bottom: 25px; } .calculator-header h2 { color: var(–primary-color); margin: 0; } .input-grid { display: grid; grid-template-columns: 1fr 1fr; gap: 20px; } @media (max-width: 600px) { .input-grid { grid-template-columns: 1fr; } } .form-group { margin-bottom: 15px; } .form-group label { display: block; font-weight: 600; margin-bottom: 5px; font-size: 0.95em; } .form-group input, .form-group select { width: 100%; padding: 10px; border: 1px solid #ccc; border-radius: 4px; font-size: 16px; box-sizing: border-box; } .form-group .unit { font-size: 0.85em; color: #666; margin-top: 4px; display: block; } .presets { grid-column: 1 / -1; display: flex; gap: 10px; margin-bottom: 15px; justify-content: center; } .preset-btn { background: var(–secondary-color); border: 1px solid var(–primary-color); color: var(–primary-color); padding: 8px 16px; border-radius: 4px; cursor: pointer; font-weight: 600; transition: background 0.2s; } .preset-btn:hover { background: var(–primary-color); color: #fff; } .calculate-btn { background: var(–primary-color); color: white; border: none; padding: 15px 30px; font-size: 18px; font-weight: bold; border-radius: 4px; cursor: pointer; width: 100%; margin-top: 10px; transition: background 0.3s; } .calculate-btn:hover { background: #0052a3; } .results-container { margin-top: 25px; padding: 20px; background: var(–secondary-color); border-radius: var(–border-radius); border-left: 5px solid var(–primary-color); display: none; } .result-row { display: flex; justify-content: space-between; align-items: center; margin-bottom: 10px; padding-bottom: 10px; border-bottom: 1px solid rgba(0,0,0,0.1); } .result-row:last-child { border-bottom: none; margin-bottom: 0; padding-bottom: 0; } .result-label { font-weight: 600; color: #555; } .result-value { font-weight: 700; font-size: 1.2em; color: var(–primary-color); } .result-main { text-align: center; margin-bottom: 20px; padding-bottom: 20px; border-bottom: 2px solid rgba(0,0,0,0.1); } .result-main .result-value { font-size: 2em; color: var(–accent-color); } .error-msg { color: var(–accent-color); font-weight: bold; text-align: center; margin-top: 10px; display: none; } .content-section { margin-top: 50px; background: #fff; padding: 30px; border-radius: var(–border-radius); box-shadow: 0 2px 8px rgba(0,0,0,0.05); } .content-section h2 { color: var(–primary-color); border-bottom: 2px solid var(–secondary-color); padding-bottom: 10px; margin-top: 30px; } .content-section h3 { color: #444; margin-top: 25px; } .formula-box { background: #f8f9fa; padding: 15px; border-left: 4px solid #666; font-family: "Courier New", monospace; margin: 15px 0; overflow-x: auto; } table { width: 100%; border-collapse: collapse; margin: 20px 0; } table, th, td { border: 1px solid #ddd; } th, td { padding: 12px; text-align: left; } th { background-color: var(–secondary-color); }

Pressure Drop vs Flow Rate Calculator

Calculate pipe pressure loss based on flow velocity and fluid properties.

Liters per minute (L/min)
Millimeters (mm)
Meters (m)
Millimeters (mm) – 0.0015 for PVC
kg/m³
Pa·s (Pascal-seconds)
Please enter valid positive numbers for all fields.
Total Pressure Drop
0.00 bar
0.00 psi
Fluid Velocity 0.00 m/s
Reynolds Number (Re) 0
Flow Regime Laminar
Friction Factor (f) 0.000

Understanding Pressure Drop vs Flow Rate

The relationship between pressure drop and flow rate is a fundamental concept in fluid dynamics and piping system design. As fluid moves through a pipe, friction between the fluid and the pipe walls causes a loss of energy, manifested as a drop in pressure. This calculator estimates that pressure loss using the Darcy-Weisbach equation, which is widely considered the most accurate model for pipe flow.

Why Pressure Drop Increases with Flow Rate

The relationship is not linear. Generally, pressure drop is proportional to the square of the flow rate in turbulent flow regimes ($ \Delta P \propto Q^2 $). This means that doubling the flow rate will roughly quadruple the pressure drop. This exponential relationship is critical for sizing pumps and pipes correctly to avoid excessive energy consumption or system failure.

The Darcy-Weisbach Equation

This calculator uses the following formula to determine pressure loss:

ΔP = f · (L / D) · (ρ · V² / 2)

Where:

  • ΔP: Pressure Drop (Pa)
  • f: Darcy Friction Factor (dimensionless)
  • L: Pipe Length (m)
  • D: Hydraulic Diameter (m)
  • ρ (rho): Fluid Density (kg/m³)
  • V: Flow Velocity (m/s)

Flow Regimes: Laminar vs. Turbulent

The flow regime is determined by the Reynolds Number (Re). This calculator automatically detects the regime to apply the correct friction factor logic:

Reynolds Number (Re) Regime Characteristics
< 2,000 Laminar Smooth, streamlined flow. Friction factor depends only on Re ($f = 64/Re$).
2,000 – 4,000 Transition Unpredictable flow behavior mixing laminar and turbulent characteristics.
> 4,000 Turbulent Chaotic flow. Friction depends on both Re and pipe roughness.

Common Fluid Properties

Accurate calculation requires precise density and viscosity values. Here are standard values used for reference:

  • Water (20°C): Density ~998 kg/m³, Viscosity ~0.001 Pa·s
  • Hydraulic Oil (ISO 32, 40°C): Density ~850-875 kg/m³, Viscosity ~0.027 Pa·s
  • Air (STP): Density ~1.225 kg/m³, Viscosity ~0.000018 Pa·s
// Initial setup for presets function setFluid(type) { var densityInput = document.getElementById('density'); var viscosityInput = document.getElementById('viscosity'); if (type === 'water') { densityInput.value = 997; viscosityInput.value = 0.00089; } else if (type === 'oil') { // Generic Hydraulic Oil ISO 46 at 40C approximation densityInput.value = 875; viscosityInput.value = 0.040; } else if (type === 'air') { // Air at 20C, 1 atm densityInput.value = 1.204; viscosityInput.value = 0.00001825; } // Trigger calculation if other fields are filled if(document.getElementById('flowRate').value && document.getElementById('pipeDiameter').value) { calculatePressureDrop(); } } function calculatePressureDrop() { // Get Inputs var flowRateLpm = parseFloat(document.getElementById('flowRate').value); var diameterMm = parseFloat(document.getElementById('pipeDiameter').value); var lengthM = parseFloat(document.getElementById('pipeLength').value); var roughnessMm = parseFloat(document.getElementById('roughness').value); var density = parseFloat(document.getElementById('density').value); var viscosity = parseFloat(document.getElementById('viscosity').value); // Validation if (isNaN(flowRateLpm) || isNaN(diameterMm) || isNaN(lengthM) || isNaN(roughnessMm) || isNaN(density) || isNaN(viscosity) || flowRateLpm <= 0 || diameterMm <= 0 || lengthM <= 0 || density <= 0 || viscosity m^3/s var flowRateSi = flowRateLpm / 60000; // Diameter: mm -> m var diameterSi = diameterMm / 1000; // Roughness: mm -> m var roughnessSi = roughnessMm / 1000; // 2. Calculate Geometry var area = Math.PI * Math.pow((diameterSi / 2), 2); // 3. Calculate Velocity (m/s) var velocity = flowRateSi / area; // 4. Calculate Reynolds Number (Dimensionless) // Re = (rho * V * D) / mu var reynolds = (density * velocity * diameterSi) / viscosity; // 5. Calculate Friction Factor (Darcy friction factor 'f') var f = 0; var regime = ""; if (reynolds < 2000) { // Laminar Flow regime = "Laminar"; f = 64 / reynolds; } else { // Turbulent or Transitional if (reynolds < 4000) { regime = "Transition"; } else { regime = "Turbulent"; } // Use Swamee-Jain Equation for turbulent flow (approximation of Colebrook-White) // f = 0.25 / [log10( (epsilon/3.7D) + (5.74/Re^0.9) )]^2 var term1 = roughnessSi / (3.7 * diameterSi); var term2 = 5.74 / Math.pow(reynolds, 0.9); var logVal = Math.log10(term1 + term2); f = 0.25 / Math.pow(logVal, 2); } // 6. Calculate Pressure Drop (Darcy-Weisbach) // dP = f * (L/D) * (rho * V^2 / 2) [Pascals] var pressureDropPa = f * (lengthM / diameterSi) * (density * Math.pow(velocity, 2) / 2); // 7. Conversions for Output var pressureDropBar = pressureDropPa / 100000; var pressureDropPsi = pressureDropPa * 0.000145038; // 8. Display Results document.getElementById('results').style.display = 'block'; document.getElementById('resPressureBar').innerText = pressureDropBar.toFixed(4) + " bar"; document.getElementById('resPressurePsi').innerText = pressureDropPsi.toFixed(2) + " psi (" + Math.round(pressureDropPa) + " Pa)"; document.getElementById('resVelocity').innerText = velocity.toFixed(2) + " m/s"; document.getElementById('resReynolds').innerText = Math.round(reynolds).toLocaleString(); document.getElementById('resRegime').innerText = regime; document.getElementById('resFriction').innerText = f.toFixed(4); } // Set default fluid to water on load window.onload = function() { setFluid('water'); };

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